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Fiberglass. Fiberglass is fiber made
from spun glass. Often, old car windshields are used to make the
fiber. Fiberglass is the material that boat bodies and some car
bodies are made from. Typically, the material is used in conjunction
with polyester resin and a mold of some sort. Fiberglass comes in
the form of matt, cloth, or continuous roving.
I use fiberglass continuous roving.
This is a cluster of continuous strands of fiberglass. It comes
in a large very dense spool that is 10” high and 12”
wide.
I crochet the fiberglass dry, right off the spool. I
use a standard 6mm, US J-10, crochet hook.
I create the crocheted cloth. The story
tells me what format to crochet. Whether to make a doily circle,
a rectangle, or tube. Only one or several. One all-over pattern
or a patchwork of all-over patterns. Should I use the traditional
border patterns or individual doily patterns. Will they be sewn
together or hung separately. I use The Harmony
Guide to Crocheting Techniques and Stitches. I flip through
it over and over until I can relate a pattern or series of patterns
to the specific identity dialogue.
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I don’t begin crocheting until I have a clear
conceptual destination. I don’t know what it will look like
when I get there, but I must have a defined story to articulate.
The smallest material and form decision, and there are many, must
be made to answer the narrative relationships. Something like,
“this” specific relationship in the story would look
like “that” in the material language. The more (in
numbers or frequency) formal or material decisions relate to the
specificity of the story being translated, the more relatable
or readable the new form will be.
Because these forms are abstractions, I do not expect
that the audience will read exactly what I wrote. I do believe
however, that if I do it right, the viewers’ will experience
something that their individual histories will relate to and that
experience will be in line with the intended narrative.
If not, fine. As long as people relate on some level,
I’m happy. I need something specific to articulate because
not saying anything at all does limit the possibility of creating
new form. I’m into creation of new form. Something you have
not seen before or that often, anyway.
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Polyester resin. Polyester resin is
a liquid plastic. I use Hard Finish Resin. This resin hardens to
a waxy surface which eliminates the perpetual resin smell and tacky
surface of regular laminating resin. In it’s original liquid
form, it has the consistency of syrup. I use 8 ounces at a time
so that I can control it.
- I pour out 8 ounces of resin into a mixing cup.
- If I add dye to the resin to add color, I do so
now.
- I have approximately 25 minutes to work with this
prepared resin batch. I apply the mixed resin to a portion of
the crocheted fiberglass cloth with a 2” brush, work it
in well, and gently squeeze out the excess.
- The fiberglass turns translucent immediately. It
clings to itself, stretches endlessly if pulled, puddles, looses
all form, just wants to becomes a wet lump of stuff. It’s
like free-forming yogurt. During the 25 or so minutes, I need
to apply the resin, take out the excess, and find a way to support
the wet part of the fiberglass in the form that I need it to retain,
making sure that I don’t end up with stretch darts if they
are not a part of the form.
- After that initial 25 or so minutes, the resin
begins to set. Sort of like Jello sets in that it no longer moves.
The form is set. But, if taken off its support mechanism, the
form would collapse.
- In 24 hours, the fiberglass is hard and translucent.
The overall form is affected by the sequence of the
resin application. You know that I have to apply the resin small
amounts at one time because the initial set time is so fast. This
is a good thing. It allows for more creativity within the overall
form. When wet with resin, the fiberglass stretches. When dry, it
does not. So, if the wet is in the center of a dry area or along
an edge, it will end up in a completely different shape when it
finally stops stretching. This single aspect of the material allows
the form to do its material thing, which I cannot control. I can
try to predict and thereby direct, but it always does something
unexpected. I welcome this runaway behavior because it saves me
from making predictable moves. The material is inherently much more
creative and clever then I am. It is the equal partnership of our
two voices, mine and the material’s, that produces successful,
interesting, readable new forms. It is in this
resin stage that the form is found.
Sanding. After all of
the fiberglass has been formed in resin and has hardened for at
least 24 hours, I have to sand it. It does not come out clean. Fiberglass
splinters stick out all over and the edges are mucked up with excess
resin. With a fine grit sandpaper made for fiberglass sanding, I
take down all spiky stuff from the inside areas using a large sheet,
which goes pretty fast. Then, I cut small squares of the sandpaper
and hand sand all of the edges. This has an effect of focusing the
form.
At this point, I am done!! Unless I wish to apply
surface color. Sometimes I need to paint in a color or paint out
a color. For surface painting, I use an outdoor solvent based enamel.
I started with the Rust-o-leum Enamels which have a very limited
color palette. In the future, I plan on getting a couple of blues,
reds, and yellows mixed at the paint store that resemble artists
colors so that when I mix them my palette will not be so limited.
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